Friday 28 June 2019

Wiring protection techniques


Wiring protection techniques
There are many ways in protecting cables from damage which range from correct routing and bunching to adding extra protection to the cables insulation or outer sheath. We need to discuss a few as you will have to recognize what is to be used when and how. We shall begin with looming which is bundling of a group of wires to route them through the Aircraft or vehicle in an organised fashion. The looming of aircraft wires should always be done carefully and in accordance with the Aircraft Wiring Manual. Failure to comply with this fundamental rule can have fatal consequences. for instance, if a fuel tank sensor wire was loomed with the main generator output cables and after time the loom were to chafe and expose a couple of wires on the main generator output cable and maybe just one wire strand on the fuel tank sensor wire, then there is the possibility that a high electrical charge may be passed down the sensor wire, creating a big spark inside of the fuel tank with the possibility that it might ignite the fuel vapour inside the tank and thus i need not say how catastrophic this could be. 
  

ALWAYS PERFORM IN ACCORDANCE WITH THE MANUAL SO THAT THESE THINGS DON’T HAPPEN, IF THEY DO HAPPEN, THE AUTHORITIES WILL CHECK TO SEE IF YOU PERFORMED THE JOB CORRECTLY. REMEMBER YOU ARE AN ENGINEER SO BE PROFESSIONAL. 

Now if you still wish to pursue this career then we shall continue. Wire looms are generally large in size so they are generally tied with a bundle or loom tie and then broken down into groups which are tied with a group tie. These ties used to be tied with lacing cord which in the main is being phased out and replaced with plastic cable ties no different than what you may find inside your computer or behind your car dashboard except they are approved for aircraft work. When using lacing cord or cable ties, it is important that the tie is tight enough to prevent movement down the loom but not so tight that it bites into the insulation of the wire as this may aid fraying of the insulation. Lacing cord should be tied and secured with a double knot. Cable ties are self-locking for a more professional and permanent fix. 
Cable looms may run for long distances through the aircraft and because of this, cable loom supports known as ‘P’ clips are used at distances stated in the aircraft maintenance manual. As a general rule, the loom should be supported so that no wire is stretched during the expansion and constriction due to the hoop stresses endured by a pressurized aircraft structure during normal flight operations. Having said this, it is not permitted that the loom may exceed more than 1/2 an inch deflection between its supports when the clamps are tightened and a moderate hand force is placed on the loom in the middle between the two clamps. When routing looms near plumbing lines, they should always be level or above the pipeline and it is no closer than half an inch although a six inch gap is preferred where possible. If the gap is less than two inches then a sheathing resilient to the fluid carried in the pipeline should be used especially if it is oxygen or hydraulic fluid. Obviously it is not preferred that looms are routed near moving components but sometimes it is inevitable.

When this is the case then there must be mechanical guards fitted to protect the cable and a distance of at least three inches must be maintained from the components path of travel throughout its entire range of movement. When securing cables by cable clamps or p clips, the clamp must be secured directly to the structure if it is being used to support the loom, but if it is only to maintain the spacing of the loom between plumbing lines and the loom itself, then providing that the minimum distance spacing is achieved, then a P clip around the loom may be bolted to another P clip located around the plumbing line may suffice. The bend radius of a loom should be gradual and constant, preferably of approximately ten times the outside diameter of the loom in that area but if the bend must be Tighter then, providing it is adequately supported then a bend radius of approximately Three times the outside diameter of the loom in that area is possible but always check your aircraft standard practice manual. 
 
Shielded or screened cables are cables that are covered in a metal braid. This metal braid should be turned back on itself at the end and secured with tinned copper wire or should be cleanly cut off without damaging the insulation or the wire underneath the braiding. If the wire to be routed is a co-axial cable then it must be routed in the most direct manner as possible. Important note; It is not permitted that an unscreened radio aerial lead be passed any closer than 18 inches to any other unscreened aircraft cable. 
 
Heat shrink wrapping of wires is a simple process of slipping over an approved piece of heat shrink of the desired length and diameter just slightly larger than the wire or wire group and heating with a WARM air gun set to the appropriate temperature for that heat shrink. Remember if it is too hot you may damage the wire itself.



Eddy-current testing

Eddy-current testing (also commonly seen as eddy current testing and ECT) is one of many electromagnetic testing methods used in nondestructive testing (NDT) making use of electromagnetic induction to detect and characterize surface and sub-surface flaws in conductivematerials.
Contents
  • 1History
  • 2ECT principle
  • 3Applications
    • 3.1ECT on surfaces
    • 3.2Other applications
  • 4Other eddy current testing techniques
    • 4.1Pulsed eddy current
    • 4.2Eddy current array
    • 4.3Lorentz force eddy current testing

History
Eddy current testing (ECT) as a technique for testing finds its roots in electromagnetism. Eddy currents were first observed by François Arago in 1824, but French physicist Léon Foucault is credited with discovering them in 1855. ECT began largely as a result of the English scientist Michael Faraday's discovery of electromagnetic induction in 1831. Faraday discovered that when there is a closed path through which current can circulate and a time-varying magnetic field passes through a conductor (or vice versa), an electric current flows through this conductor.
In 1879, another English-born scientist, David Edward Hughes, demonstrated how the properties of a coil change when placed in contact with metals of different conductivity and permeability, which was applied to metallurgical sorting tests.
Much of the development of ECT as a nondestructive testing technique for industrial applications was carried out during World War II in Germany. Professor Friedrich Förster while working for the Kaiser-Wilhelm Institute (now the Kaiser Wilhelm Society) adapted eddy current technology to industrial use, developing instruments measuring conductivity and sorting mixed ferrous components. After the war, in 1948, Förster founded a company, now called the Foerster Groupwhere he made great strides in developing practical ECT instruments and marketing them.
Eddy current testing is now a widely used and well understood inspection technique for flaw detection, as well as thickness and conductivity measurements.
Frost & Sullivan analysis in the global NDT equipment market in 2012 estimated the magnetic and electromagnetic NDT equipment market at $220 million, which includes conventional eddy current, magnetic particle inspection, eddy current array, and remote-field testing. This market is projected to grow at 7.5% compounded annual growth rate to approximately $315 million by 2016.
ECT principle
In its most basic form — the single-element ECT probe — a coil of conductive wire is excited with an alternating electrical current. This wire coil produces an alternating magnetic field around itself. The magnetic field oscillates at the same frequency as the current running through the coil. When the coil approaches a conductive material, currents opposed to the ones in the coil are induced in the material — eddy currents.
Variations in the electrical conductivity and magnetic permeability of the test object, and the presence of defects causes a change in eddy current and a corresponding change in phase and amplitude that can be detected by measuring the impedance changes in the coil, which is a telltale sign of the presence of defects. This is the basis of standard (pancake coil) ECT. NDT kits can be used in the eddy current testing process.
ECT has a very wide range of applications. Since ECT is electrical in nature, it is limited to conductive material. There are also physical limits to generating eddy currents and depth of penetration (skin depth).
Applications
The two major applications of eddy current testing are surface inspection and tubing inspections. Surface inspection is used extensively in the aerospace industry, but also in the petrochemical industry. The technique is very sensitive and can detect tight cracks. Surface inspection can be performed both on ferromagnetic and non-ferromagnetic materials.
Tubing inspection is generally limited to non-ferromagnetic tubing and is known as conventional eddy current testing. Conventional ECT is used for inspecting steam generator tubing in nuclear plants and heat exchangers tubing in power and petrochemical industries. The technique is very sensitive to detect and size pits. Wall loss or corrosion can be detected but sizing is not accurate.
A variation of conventional ECT for partially magnetic materials is full saturation ECT. In this technique, permeability variations are suppressed by applying a magnetic field. The saturation probes contain conventional eddy current coils and magnets. This inspection is used on partially ferromagnetic materials such as nickel alloys, duplex alloys, and thin-ferromagnetic materials such as ferritic chromium molybdenum stainless steel. The application of a saturation eddy current technique depends on the permeability of the material, tube thickness, and diameter.
A method used for carbon steel tubing is remote field eddy current testing. This method is sensitive to general wall loss and not sensitive to small pits and cracks.
ECT on surfaces
When it comes to surface applications, the performance of any given inspection technique depends greatly on the specific conditions — mostly the types of materials and defects, but also surface conditions, etc. However, in most situations, the following are true:
  • Effective on coatings/paint: yes
  • Computerized record keeping: partial
  • 3D/Advanced imaging: none
  • User dependence: high
  • Speed: low
  • Post-inspection analysis: none
  • Requires chemicals/consumables: no
Other applications
ECT is also useful in making electrical conductivity and coating thickness measurements, among others.
Other eddy current testing techniques
To circumvent some of the shortcomings of conventional ECT, other eddy current testing techniques were developed with various successes.
Pulsed eddy current
Conventional ECT uses sinusoidal alternating current of a particular frequency to excite the probe. Pulsed eddy current (PEC) testing uses a step function voltage to excite the probe. The advantage of using a step function voltage is that such a voltage contains a range of frequencies. As a result, the electromagnetic response to several different frequencies can be measured with just a single step.
Since depth of penetration depends on the excitation frequency, information from a range of depths can be obtained all at once. If measurements are made in the time domain (that is, by looking at the strength of the signal as a function of time), indications produced by defects and other features near the inspection coil can be seen first and more distant features will be seen later in time
When comparing PEC testing with the conventional ECT, ECT must be regarded as a continuous-wave method where propagation takes place at a single frequency or, more precisely, over a very narrow-frequency bandwidth. With pulse methods, the frequencies are excited over a wide band, the extent of which varies inversely with the pulse length; this allows multi-frequency operation. The total amount of energy dissipated within a given period of time is considerably less for pulsed waves than for continuous waves of the same intensity, thus allowing higher input voltages to be applied to the exciting coil for PEC than conventional ECT.
One of the advantage of this type of testing is that there is no need for direct contact with the tested object. Testing can be performed through coatings, sheathings, corrosion products and insulation materials.This way even high-temperature inspections are possible.
Eddy current array
Eddy current array (ECA) and conventional ECT share the same basic working principles. ECA technology provides the ability to electronically drive an array of coils ( multiple coils) arranged in specific pattern called a topology that generates a sensitivity profile suited to the target defects. Data acquisition is achieved by multiplexing the coils in a special pattern to avoid mutual inductance between the individual coils. The benefits of ECA are:
  • Faster inspections
  • Wider coverage
  • Less operator dependence — array probes yield more consistent results compared to manual raster scans
  • Better detection capabilities
  • Easier analysis because of simpler scan patterns
  • Improved positioning and sizing because of encoded data
  • Array probes can easily be designed to be flexible or shaped to specifications, making hard-to-reach areas easier to inspect
ECA technology provides a remarkably powerful tool and saves significant time during inspections. ECA inspection in carbon steel welds is regulated by ASTM standard E3052.
Lorentz force eddy current testing
A different, albeit physically closely related challenge is the detection of deeply lying flaws and inhomogeneities in electrically conducting solid materials.

Fig. 1 : LET working principle. 
In the traditional version of eddy current testing an alternating (AC) magnetic field is used to induce eddy currents inside the material to be investigated. If the material contains a crack or flaw which make the spatial distribution of the electrical conductivity non uniform, the path of the eddy currents is perturbed and the impedance of the coil which generates the AC magnetic field is modified. By measuring the impedance of this coil, a crack can hence be detected. Since the eddy currents are generated by an AC magnetic field, their penetration into the subsurface region of the material is limited by the skin effect. The applicability of the traditional version of eddy current testing is therefore limited to the analysis of the immediate vicinity of the surface of a material, usually of the order of one millimeter. Attempts to overcome this fundamental limitation using low frequency coils and superconducting magnetic field sensors have not led to widespread applications.
A recent technique, referred to as Lorentz force eddy current testing (LET), exploits the advantages of applying DC magnetic fields and relative motion providing deep and relatively fast testing of electrically conducting materials. In principle, LET represents a modification of the traditional eddy current testing from which it differs in two aspects, namely (i) how eddy currents are induced and (ii) how their perturbation is detected. In LET eddy currents are generated by providing the relative motion between the conductor under test and a permanent magnet(see figure). If the magnet is passing by a defect, the Lorentz force acting on it shows a distortion whose detection is the key for the LET working principle. If the object is free of defects, the resulting Lorentz force remains constant.

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10 REVIT TOOLS SHOULD USE IN THE STUDIO


10 REVIT TOOLS SHOULD USE IN THE     STUDIO
In a recent post, mostly because it is perceived as a technical tool. Professors think students will use it to produce bland projects with pre-made
components.
Design and presentation tools are not obvious for beginners. This post attempt to give students a few tips on how to break the "boring technical tool" paradigm and create compelling presentation documents.

1- SHADOWS

No need to export elevations to Photoshop if you want shadows. Revit can do that for you.

Go to Graphic Display Option in the view control bar to access shadows. There is two type of shadows in Revit: Ambient and Cast. Ambient shadows mimic the effects of a cloudy sky. It can produce very interesting documents; the downside is that there is no way to control the intensity of the effect.
Cast shadows intensity can be adjusted in the Lighting menu, by reducing or augmenting the Shadows value. Use Sun Setting menu to adjust sun orientation.


2- POCHE

Want a cute presentation plan with poche? Go to visibility graphics (shortcut: VG) and find the wall category. Click on "Patterns" under Cut sub-menu. Select solid fill and set the color you wish. That's it! Your poche plan is ready.

3- SILHOUETTES

By default, 3D views and elevations can feel a little flat. Activate silhouettes in Graphic Display Options to make edge lines thicker. This tool is a quick way to give a sense of depth. For more precision and subtlety, Line works tool might work better.

4- DEPTH CUEING

Revit has the reputation of producing ugly elevations. I think this myth will slowly fade away once people see the power of the Depth Cueing tool. It creates a gradient of grey based on how far elements are located. 

5- SECTION BOX

This is a tool available in 3D views to cut through your project. Simply move the blue arrows to adjust the section box. You will find this tool in the properties of a 3D view.

6- FREE CLOUD RENDERING

I remember waking up in the middle of the night to make sure my Forms rendering didn't crash. These days might be over with the free cloud renderings features that Autodesk offer to student. Send your Revit model to Autodesk server, receive a complete rendering by email less than 1 hour later.

More than just still images, you can also produce 360 panorama views and VR rendering. How cool would it be to present your project with VR goggle?
 think the image above also breaks the myth that Revit should not be used for renderings. For more info on cloud renderings.

7- COLOR SCHEME

When I was in college, I had to export dwg plans to Illustrator to add color and create poche. If the plan was modified, you had to start all over again.
In Revit, all this can be done automatically with the use of Color Scheme. Make sure you have created rooms, then use the Color Fill Legend tool in the Annotate Tab. Set the correct department for each room in properties and adjust the colors.

8- FAMILY EDITOR

Professors usually don't like Revit, because they think students only use pre-made components, resulting in bland projects.
The best way to solve this problem is to experiment and have fun with the family editor. It is extremely powerful and can create the sort of exciting geometry your professor is expecting you to produce.
The learning curve can be a little steep for families.  
 

9- VIEW TEMPLATES

View templates can be used to take settings from a view and apply them to other views.
In the first image you have the default boring Revit perspective view. Each time you create a new 3D view, this is the look you will get. Boring, eh?
To solve this problem, create a view template based on a 3D view you like. Then go to 3D views type properties and assign a view template. All new 3D views will have the shadows and colors look.

10- SCHEDULES


Eventually students are required to calculate values, like areas and number of occupants. With schedules you can keep a close eye on these elements. Below we have a Room schedules. We calculate occupants and total area for each room and department.


Thursday 20 June 2019

Overhead Lines


Overhead Lines



Electrical energy, after being produced at generating stations (TPS, HPS, NPS, etc.) is transmitted to the consumers for utilization. This is due to the fact that generating stations are usually situated away from the load centers. The network that transmits and delivers power from the producers to the consumers is called the transmission system. This energy can be transmitted in AC or DC form. Traditionally, AC has been used for years now, but HVDC (High Voltage DC) is rapidly gaining popularity.

Single Line Diagram of AC Power Transmission System
A typical single line diagram that represents the flow of energy in a given power system is given below





Consumers (secondary distribution)
single line diagram of electric power transmission system

Electrical power is normally generated at 11kV in a power station. While in some cases, power may be generated at 33 kV. This generating voltage is then stepped up to 132kV, 220kV, 400kV or 765kV etc. Stepping up the voltage level depends upon the distance at which power is to be transmitted. Longer the distance, higher will be the voltage level. Stepping up of voltage is to reduce the I2R losses in transmitting the power (when voltage is stepped up, the current reduces by a relative amount so that the power remains constant, and hence I2R loss also reduces). This stage is called as primary transmission.
The voltage is the stepped down at a receiving station to 33kV or 66kV. Secondary transmission lines emerge from this receiving station to connect substations located near load centers (cities etc.).
The voltage is stepped down again to 11kV at a substation. Large industrial consumers can be supplied at 11kV directly from these substations. Also, feeders emerge from these substations. This stage is called as primary distribution.
Feeders are either overhead lines or underground cables which carry power close to the load points (end consumers) up to a couple of kilometers. Finally, the voltage is stepped down to 415 volts by a pole-mounted distribution transformer and delivered to the distributors. End consumers are supplied through a service mains line from distributors. The secondary distribution system consists of feeders, distributors and service mains.




Different Types of Transmission Systems



1.Single phase AC system

#. single phase, two wires
#. single phase, two wires with midpoint earthed
#. single phase, three wires





2. Two phase AC system

#. two-phase, three wires
#. two-phase, four wires




3. Three phase AC system

#. three-phase, three wires
#. three-phase, four wires




4. DC system

#. DC two wires
#. DC two wires with midpoint earthed
#. DC three wires




Electric power transmission can also be carried out using underground cables. But, construction of an underground transmission line generally costs 4 to 10 times than an equivalent distance overhead line. However, it is to be noted that, the cost of constructing underground transmission lines highly depends upon the local environment. Also, the cost of conductor material required is one of the most considerable charges in a transmission system. Since conductor cost is a major part of the total cost, it has to be taken into consideration while designing. The choice of transmission system is made by keeping in mind various factors such as reliability, efficiency and economy. Usually, overhead transmission system is used.

Main Elements Of A Transmission Line
Due to the economic considerations, three-phase three-wire overhead system is widely used for electric power transmission. Following are the main elements of a typical power system.

#. Conductors: three for a single circuit line and six for a double circuit line. Conductors must be of proper size (i.e. cross-sectional area). This depends upon its current capacity. Usually, ACSR (Aluminium-core Steel-reinforced) conductors are used.

#. Transformers: Step-up transformers are used for stepping up the voltage level and step-down transformers are used for stepping it down. Transformers permit power to be transmitted at higher efficiency.

#. Line insulators: to mechanically support the line conductors while electrically isolating them from the support towers.

#. Support towers: to support the line conductors suspending in the air overhead.
Protective devices: to protect the transmission system and to ensure reliable operation. These include ground wires, lightening arrestors, circuit breakers, relays etc.

#. Voltage regulators: to keep the voltage within permissible limits at the receiving end.

Wednesday 19 June 2019

ഇന്ത്യൻ വീടുകൾ ......


10 Different Types Of Houses In India
Housing in India differs from palaces of the past maharajas to branded modern apartments in the metro cities to those rustic and earthy tiny huts in far-flung villages. Today, there are ‘n’ number of factors which dictate the type of house found in an area. The culture of the people, geographical factors, climate, and financial status are few to name.
As a terrestrial of diverse cultures, our country homes many different kinds of communities having a multifaceted lifestyle which clearly mirrors in their houses. Hence, houses across India, differ largely in terms of its architecture, build quality, materials, and aesthetics. Owing to this, let’s take a quick trip through 10 of the most common types of houses in India.
1. Palaces
India is celebrated for its rich cultural history and heritage. The several magnificent palaces located in different parts of the country stand as a true testimony to this fact. Even today, the breath-taking, luxurious palaces narrate the stories of the extravagant, lavish and elegant lifestyles of the royal families who lived here once upon a time. Well, the era of those Maharajas and Maharanis is past, today most of the royal palaces have been converted into luxurious museums or hotels and made accessible to tourists and the locals. Even then, this type of housing is truly Indian.
2. Huts

Huts are believed to be first houses built by humans. These are tiny simple shelters which are mostly made of natural and locally available materials. In fact, these are one of the simplest, swift and cheap houses to build. Huts are not common in big cities, but can only be seen in the rural areas of India. Huts are a category of vernacular architecture because they are constructed using readily available materials like wood, leaves, branches, hides, fabric, bricks or mud using building techniques passed down through the generations.
3. Bungalows

Bungalows are one-story homes or cottages which primitively were small in terms of the overall square feet and found usually in the non-urban parts of India. But, these days you can spot large modern bungalows prevailing which perfectly blend great architecture and all modern amenities and perfectly amalgamate with the urban lifestyle. You can see these types of houses in India used mostly as a solitary family unit. The biggest advantage offered by bungalows is the area of space in and around the house, it gives enough room for a garden or even a stroll.
4. Farmhouses

This kind of house, which serves a housing purpose in an agricultural setting. Located away from city crowd farmhouses and vacations houses gained a lot of attention from the hi-end customers. In the past few decades, the vertical development of buildings has also caused this choked condition in terms of peace, hence people have started to invest in lands located in remote areas. For such developments, homeowners are solely in charge for creating all essential infrastructure on their own.

5. Apartment Or Flats

A modern apartment building has a number of apartments/flats in it. In such buildings, each apartment is a discrete room or set of rooms where many singles/families can live. Currently, this is one of the most common types of accommodation used and preferred by people across the country. These are self-owned and controlled houses located inside multi-storied buildings. These comprise different types of units’ like studio apartments, penthouse, and basement suites.

6. Villas

Commonly regarded as upper-class state homes, villas are full of style and luxury.  These types of houses in India come in many different sizes. Yes, from king size villas to ultra large ones having a private lawn, garden, swimming pool and driveway, today the architecture and design of villas are amazing people. Recently, villas have been gaining a lot of popularity because it provides a lot of space surrounded by refreshing lush greenery.
7. Condominiums

A condominium also called condo is a building complex which contains several individually owned apartments with shared facilities. By owning an apartment in a condominium, a person has access to a few of the common areas, like rooftops, playrooms, recreation rooms and outdoor areas. These areas are equally co-owned by all other condo owners and are maintained under the canopy of an association. Shared used of these facilities is legally guaranteed as part of the property and each owner is entitled to pay their own taxes, mortgage, and maintenance & repair of the property. Sporadically owner can lease condos from the owners and sell it independently just like any other personal property.
8. Penthouses

Penthouses are the topmost floor units in a multi-storeyed apartment building, these are different from other apartments by luxury features and elements. These homes are large and the most lavishly constructed homes within a building, offering the widest views of the surroundings. High ceilings, private access to the terrace make penthouses really special, but again, these are quite expensive than other types of houses in India. Penthouses characterize the acme of high-end luxurious living with breath-taking views all around.

9. Studio Flats


Studio Flats are not a newer concept, but recently it has been gaining a lot of popularity. These flats are tiny ones with no separate rooms, quite popular among young working people who want to stay in a little cozy corner with all amenities blended together. The flat comprises of different sections but has no walls or divisions.
10. Eco-friendly Homes



Green homes or Eco-friendly homes are becoming increasingly popular as an increasing number of people have started making efforts to be sympathetic to the environment, and their wallets. Green homes combine different facets, right from Eco-friendly building materials to the use of renewable energy sources, water recycling, and designs which strive for efficiency and harmony with the environment. Indians have started to take initiatives to minimize environmental impacts by equipping their houses with sustainable technologies no wonder Eco-friendly types of houses in India are becoming a common choice.